HONGSAM released revolutionary PET film transfer printing solution without powder for cotton and other printing media.
Sublimation digital printing solution has promoted the popularization of digital printing on polyester fabrics and provided a ubiquitous short-process digital printing method for various industries. However, the short-process digital printing technology of cotton and blended fabrics is a pain point in the industry. In 2020,“PET film transfer printing solution with powder”pioneered by the Chinese came out, ushering in a development climax in the popularization of digital transfer printing of various fabrics. Chinese original digital printing solution goes globally, bringing the gospel of short-process and water-free digital printing to various industries.
Everything has its strengths and weaknesses, the advantages and disadvantages of any solution must coexist. This depends not only on the diversity of printing media, process requirements, functional requirements. Moreover, this is a complex and beautiful world, consumers are qualified to have more needs.
Sublimation printing is for polyester, “PET film transfer printing solution with powder” gives a solution for cotton and other printing media. Due to the inevitable problems in the process of shaking powder film transfer printing, such as the requirements of fine pattern transfer, hand feeling and air permeability, there may be problems as low yield of finished products and difficult maintenance of equipment and process. In view of the inevitable defects in the film transfer printing and based on 15 years of experience in the development of pigment inks, hongsam digital released revolutionary PET film transfer printing solution without powder for cotton and other printing media. Its revolution lies in that this solution solves the natural defects of “PET film transfer printing solution with powder”, it becomes a very good complementary solution in the field of digital printing, adds a more down-to-earth solution to prosper the digital printing.
The printing process of this solution is shorter, and the whole process has only three steps:
printing-drying-transfer. This is similar to sublimation transfer on polyester, except that the PET film is instead of the sublimation paper, and there is no "powder shaking" process, which reduces the probability of defective products and avoids many problems with the powder shaking solution.
Comparison of the cost: almost same with “PET film transfer printing solution with powder” solution.
Its main characteristics are simple operation, multi-application, no hand feeling, good fastness and high yield.
Some netizens exclaimed: This is simply we can transfer print where we want, mom no longer has to worry about my digital printing!
(bright red sweatshirt using PET film transfer printing solution without powder, film is being peeled)
Based on the existing data and industry knowledge, we compared this solution with sublimation transfer, PET film transfer printing solution with powder, DTG pigment printing, and eco-solvent printing as follows. Only represents a part of the views, may not be comprehensive and scientific, just to set the ball rolling.
First of all, let’s see the difference between “PET film transfer printing solution” with “PET film transfer printing solution without powder”:
Item
|
PET film transfer printing solution with powder
|
DTF® PET film transfer printing solution without powder
|
DTF® without powder Advantage
|
Solution configuration
|
2-head DTF printer, powder shaking machine and dryer
|
3-head DTF printer, dryer
|
Short process, fully automated, less maintenance and labor cost
|
Color performance
|
White color cannot perform well sometimes
|
All colors can perform well
|
Better
|
Image definition
|
Due to the reliability of the powder shaking machine and the quality of powder, fine pattern can not be transfer
|
No powder shaking machine and powder quality influence, suitable for fine pattern performance
|
Good image details performance, especially the fine pattern performance; excellent image output performance
|
Washing fastness
|
4-5
|
4-5
|
Good
|
60℃ 60℃ Soaping fastness (with steel ball)
|
4
|
4
|
Good
|
60℃ Washing fastness with nylon brush (50 times)
|
Good fastness
|
Good fastness
|
Same washing fastness with nylon brush
|
Dry rubbing fastness
|
3-4
|
>4
|
Good dry rubbing fastness
|
Wet rubbing fastness
|
3
|
>4
|
Better wet rubbing fastness
|
Stretch
|
Almost not stretchable
|
Highly stretchable
|
Wide application for different fabrics
|
Air permeability
|
No air permeability
|
Good air permeability, comfortable to wear
|
Good air permeability, comfortable to wear
|
Hand feeling
|
Hard hand feeling, foreign body sensation, too thick
|
No hand feeling, suitable for soft fabric,
|
Overcome the problem of hard hand feeling
|
Thickness of PET film
|
Very thick, not suitable for glossy media transfer printing, foreign body sensation
|
No thickness, closely fit the surface of the media, no hand feeling
|
Suitable for most glossy media, textile, glass and leather. Convenient post-finishing
|
General cost
|
Material cost + maintenance cost
|
Material cost
|
The general material cost are almost same, reducing maintenance time and labor
|
Manpower requirement
|
Two people maintain a machine
|
One people maintains three machines
|
Convenient, easy operation, automation
|
Print speed
|
10-30㎡/h
|
10-30㎡/h
|
Almost same
|
Garment printing
Leather printing
Density fibreboard printing
As a revolutionary water-free digital printing solution, compared with other digital printing solutions
Comparison with dye sublimation printing solution
Item
|
Dye Sublimation
|
DTF® PET film transfer printing solution without powder
|
DTF® without powder Advantages
|
Applicable Fabrics
|
Polyester only
|
Cotton, Polyamide, Polyester, Polyester-cotton, Polyamide-cotton, , Silk, Wool, Multi-fiber, Leather, Ceramics, Wood, Metal, Board, Film, Label, etc
|
Suit for all fabrics including polyester
|
Colors composition
|
Disperse dyes with low sublimation fastness (polyester only)
|
Nano pigments with the best sublimation fastness (suitable for all fabrics and media)
|
The colorant is different, therefore the various fastness and the application field is different
|
Color performance
|
Cannot show white, cannot transfer on dark fabric
|
All colors are well displayed and are good at overlay printing on colored fabrics and media
|
Better
|
Picture definition
|
Clarity may be affected by the sublimation of disperse dyes
|
High resolution
|
Better
|
Light fastness
|
3-5
|
7-8
|
Better suit for indoor and outdoor applications
|
Secondary sublimation fastness
|
Poor
|
Excellent
|
Colors barely sublimate
|
Fastness to solvents
|
Poor
|
Excellent
|
Insensitive to solvents
|
Washing fastness
|
4-5
|
4-5
|
Good
|
60℃ Soaping fastness (with steel ball)
|
4
|
4
|
Good
|
Dry rubbing fastness
|
3-4
|
> 4
|
Good dry rubbing fastness
|
Wet rubbing fastness
|
3
|
> 4
|
Better wet rubbing fastness
|
Air permeability
|
Good
|
Ordinary
|
Slightly poor
|
Hand feel
|
No special feel
|
Certain sense of skin membrane
|
Different styles
|
Heating transfer equipment
|
Heat pressing machine
|
Heat pressing machine
|
Universal
|
Comparison with reactive dye printing solution
Item
|
Reactive dye printing
|
DTF® PET film transfer printing solution without powder
|
DTF® without powder Advantages
|
Industrial adaptability
|
Qualified large printing and dyeing factory
|
Printing factory, clothing factory, shop, office, home without waste water discharge permission
|
Suit for flexible production of small batch customization and quick return to single. Suitable for creative industries
|
Applicable Fabrics (Media)
|
Only for cotton, silk, nylon fabric digital printing
|
Cotton, Polyamide, Polyester, Polyester-cotton, Polyamide-cotton, Silk, Wool, Multi-fiber, Leather, Ceramics, Wood, Metal, Board, Film, Label, etc
|
One printing solution for all fabrics
|
Required printer
|
Belt type digital printing machine (200,000 -2 million rmb)
|
Normal photo printer (30,000-100,000 rmb)
|
Hardware input cost has big advantage
|
Corollary Equipment
|
Steaming machine, dryer, washing machine, setting machine
|
Dryer, 3-head DTF printer
|
Short process with less cost on hardware input
|
Pollutant release
|
Waste gas, large amount of waste water, high energy consumption
|
Waste gas
|
Anhydrous printing
|
Industry entry threshold
|
High threshold, strict supervision
|
The atypical printing program, administered as a general industry
|
Environmental advantages, easy to be popularized
|
Technical dependency
|
High
|
Low
|
Easy to operate
|
Colors composition
|
Reactive Dyes
|
Nano pigments (suitable for all fabrics and media)
|
The colorant is different, therefore the various fastness and the application field is different
|
Color performance
|
Cannot show white, cannot transfer on dark fabric
|
All colors are well displayed and are good at overlay printing on colored fabrics and media
|
Better
|
Dark fabric processing
|
No
|
Yes
|
Unique advantage
|
Picture definition
|
The seepage of reactive dyes inevitably leads to poor resolution
|
High
|
Better
|
Light fastness
|
3-5
|
7-8
|
Better suit for indoor and outdoor applications
|
Secondary sublimation fastness
|
Good
|
Excellent
|
Colors barely sublimate
|
Washing fastness
|
3-4
|
4-5
|
Better
|
60℃ soaping fastness (with steel ball)
|
3-4
|
4
|
Better
|
Dry rubbing fastness
|
3-4
|
> 4
|
Better dry rubbing fastness
|
Wet rubbing fastness
|
3
|
> 4
|
Better Wet rubbing fastness
|
Air permeability
|
Good
|
Ordinary
|
Slightly poor
|
Hand feel
|
No special feel
|
Certain sense of skin membrane
|
Different styles
|
Comparison with acid dye printing solution
Item
|
Acid dye printing
|
DTF® PET film transfer printing solution without powder
|
DTF® without powder Advantages
|
Industrial adaptability
|
Large printing and dyeing factory with high temperature and high pressure facilities steam and sewage qualification
|
Printing factory, clothing factory, shop, office, home with no steam equipment, no pollution emission qualification
|
Suit for flexible production of small batch customization and quick return to single. Suitable for creative industries
|
Applicable Fabrics (Media)
|
Only for silk and nylon material fabric digital printing
|
Cotton, Polyamide, Polyester, Polyester-cotton, Polyamide-cotton, Silk, Wool, Multi-fiber, Leather, Ceramics, Wood, Metal, Film, Label, and almost all other media
|
One printing solution for all fabrics
|
Required printer
|
Belt type digital printing machine (200,000 -2 million rmb)
|
Normal photo printer (30,000-100,000rmb)
|
Has a big advantage on hardware input cost
|
Corollary Equipment
|
Steaming machine, dryer, washing machine, setting machine
|
Dryer, 3-head DTF printer
|
Short process with less cost on hardware input
|
Pollutant release
|
Waste gas, large amount of waste water, high energy consumption
|
Waste gas
|
Anhydrous printing
|
Industry entry threshold
|
High threshold, strict supervision
|
The atypical printing program, administered as a general industry
|
Environmental advantages, easy to be popularized
|
Technical dependency
|
High
|
Low
|
Easy to operate
|
Colors composition
|
Acid dyes
|
Nano pigments (suitable for all fabrics and media)
|
The colorant is different, therefore the various fastness and the application field is different
|
Color performance
|
Cannot show white, cannot transfer on dark fabric
|
All colors can be well displayed, especially on colored fabrics and media for overlay printing
|
Wider fabrics application
|
Dark fabric processing
|
No
|
Yes
|
Unique advantage
|
Picture definition
|
The seepage of acid dyes Inevitably leads to poor resolution
|
High
|
Better
|
Light fastness
|
3-5
|
7-8
|
Better suit for indoor and outdoor applications
|
Secondary sublimation fastness
|
Good
|
Excellent
|
Colors barely sublimate
|
Washing fastness
|
3-4
|
4-5
|
Better
|
60℃ soaping fastness (steel ball)
|
3-4
|
4
|
Better
|
Dry rubbing fastness
|
3-4
|
>4
|
Better dry rubbing fastness
|
Wet rubbing fastness
|
3-4
|
>4
|
Better Wet rubbing fastness
|
Air permeability
|
Good
|
Ordinary
|
Slightly poor
|
Hand feel
|
No special feel
|
Certain sense of skin membrane
|
Different styles
|
Comparison with DTG solution
Item
|
DTG
|
DTF® PET film transfer printing solution without powder
|
DTF® without powder Advantages
|
Industrial adaptability
|
Qualified large printing and dyeing factory
|
Printing factory, clothing factory, shop, office, home without pollution discharge permission
|
Suit for flexible production of small batch customization and quick return to single. Suitable for creative industries
|
Applicable Fabrics (Media)
|
It can be used for digital direct printing on most flexible fabrics. However, it cannot be used for direct printing on hard media.
|
Cotton, Polyamide, Polyester, Polyester-cotton, Polyamide-cotton, Silk, Wool, Multi-fiber, Leather, Ceramics, Wood, Metal Board, Film, Label, and almost all other media
|
Suitable for all flexible and hard fabric media digital printing. One printing solution for all fabrics
|
Required printer
|
Belt type digital printing machine (200,000 -2 million rmb)
|
Normal photo printer (30,000-100,000 rmb)
|
Has a big advantage on hardware input cost
|
Corollary Equipment
|
Dryer, high temperature steam box, washing machine, setting machine
|
Dryer, 3-head DTF printer
|
Short process with less cost on hardware input
|
Pollutant release
|
Small amount of waste water and waste gas discharge caused by belt washing, drying and steaming
|
No need to wash belt, only waste gas by drying and steaming
|
Both support Anhydrous printing
|
Industry entry threshold
|
High threshold
|
Low threshold
|
Both are environmental friendly
|
Technical dependency
|
Complex equipment and high maintenance cost
|
Simple equipment, low maintenance cost
|
Easy to operate
|
Colors composition
|
Nano pigment
|
Nano pigment
|
Similar chemical properties
|
Fabrics Pretreatment
|
Fabrics need pre treatment and drying
|
No need pre treatment
|
Cost saving
|
Color performance
|
Difficult to show a large gamut. Difficult printing on dark fabrics
|
All colors can be well displayed, especially on colored fabrics and media for overlay printing
|
Wider fabrics application
|
Picture definition
|
The distance between the print head and the fabric is large, and the printing accuracy is poor
|
High definition
|
Better
|
Light fastness
|
7-8
|
7-8
|
Equal
|
Secondary sublimation fastness
|
Good
|
Good
|
Equal
|
Washing fastness
|
4-5
|
4-5
|
Equal
|
60℃ soaping fastness (with steel ball)
|
3-4
|
4
|
Better
|
Dry rubbing fastness
|
3-4
|
>4
|
Better
|
Wet rubbing fastness
|
3-4
|
>4
|
Better
|
Air permeability
|
Good
|
Ordinary
|
Slightly poor
|
Hand feel
|
Good
|
Good
|
Different styles
|
Comparison with ECO-Solvent printing solution
Item
|
ECO-Solvent printing
|
DTF® PET film transfer printing solution without powder
|
DTF® without powder Advantages
|
Printing type
|
Direct printing, Roll to Roll
|
Transfer, Roll to Roll or cut pieces
|
Transfer film can be any size cut, or roll to roll transfer
|
Industrial adaptability
|
The production site needs VOC collection and centralized treatment, personnel need protective measures. According to the national mandatory standard, the printing solution will be banned on April 1, 2021, Banned
|
Water based printing solution, very low VOC emissions, suitable for most production sites. No special care is required. Comply with environmental laws and regulations. Legal
|
Better
|
Applicable Fabrics (Media)
|
Variety of coils, some of which require surface treatment
|
Variety of coils, rarely requiring surface treatment. Can also be applied to the plate and the opposite material.
|
One printing solution for all fabrics
|
Required printer
|
ECO-solvent printer
|
Water-based digital printer
|
Huge advantage
|
Corollary Equipment
|
Dryer
|
Transfer machine、dryer
|
Both are short printing process
|
Pollutant release
|
Strong odor, VOC emission, ink is flammable
|
Odorless, the ink is nonflammable
|
Healthier, safer and more environmentally friendly
|
Industry entry threshold
|
Highly depends on local environmental protection measures
|
Low requirements for environmental protection facilities
|
Environment advantages
|
Colors composition
|
ECO-solvent dye ink or pigment ink
|
Water-based nano pigment ink
|
Better
|
Color performance
|
Better
|
Better
|
Better
|
Picture definition
|
Better
|
Best
|
Best
|
Resistance to alcohol wipes
|
Poor
|
Good
|
Good
|
Whether can be used for indoor decoration
|
NoContinuously volatile organic matter
|
Yes Will not volatile organic matter
|
Can be used for indoor home decoration
|
Whether can be used for apparel textiles
|
No
|
Yes
|
Best
|
Whether can be used for food packaging
|
No Continuously volatile organic matter
|
Yes
|
Better
|
Comparison with UV printing solution
Item
|
UV curing printing
|
DTF® PET film transfer printing solution without powder
|
DTF® without powder Advantages
|
Printing type
|
Direct, roll to roll, plate
|
Any types
|
Transfer film can be any size cut, or roll to roll transfer
|
Environmental Policy Requirements
|
Banned Odor, harmful to humans, VOC collection and centralized treatment are required, personnel need protective measures
|
Legal Water-based printing solution, very low VOC emission, suitable for most production sites. The personnel do not need special care.
|
Better
|
Applicable Fabrics (Media)
|
A variety of coils, some of which require surface treatment
|
Variety of coils, rarely requiring surface treatment. Can also be applied to the plate and the opposite material.
|
One printing solution for all fabrics
|
Required printer
|
UV digital printer
|
Water-based digital printer
|
Huge advantage
|
Corollary Equipment
|
UV curing light, ozone is generated on site
|
Dryer and transfer machine
|
Different curb
|
Whether has pollutant release
|
Yes Large amounts of solvents, VOC emissions, and ink is flammable
|
No Odorless, ink is not flammable
|
Better
|
Industry entry threshold
|
Highly dependent on local environmental protection and safety measures
|
Low requirement on the Environmental protection facilities
|
Environment
|
Colors composition
|
ECO-solvent dye ink or pigment ink
|
Water-based nano pigment ink
|
Better
|
Color performance
|
Good
|
Good
|
Equal
|
Picture definition
|
High
|
High
|
Equal
|
Resistance to alcohol wipes
|
Poor
|
Better
|
Better
|
Low temperature test
|
No
|
Yes
|
Low temperature performance unchanged
|
Water proof
|
Worse
|
Better
|
Good wet fastness
|
Whether can be used for indoor decoration
|
No Continuously volatile organic matter
|
Yes Will not volatile organic matter
|
Can be used for indoor home decoration
|
Whether can be used for apparel textiles
|
No
|
Yes
|
Best
|
Whether can be used for food packaging
|
No Continuously volatile organic matter
|
Yes
|
Better
|
PET film transfer printing solution without powder is a kind of solution that is multi-purpose, environmentally friendly and surprising solution.
Through the above-mentioned comparative analysis, HONGSAM DTF without Powder solution is worth looking forward to. It is hoped that this solution can add luster to the digital printing of various media such as textiles, leather and boards.