Witness the Historical Moment
Mar 01,2021
HONGSAM released revolutionary PET film transfer printing solution without powder for cotton and other printing media.

Sublimation digital printing solution has promoted the popularization of digital printing on polyester fabrics and provided a ubiquitous short-process digital printing method for various industries. However, the short-process digital printing technology of cotton and blended fabrics is a pain point in the industry. In 2020,“PET film transfer printing solution with powder”pioneered by the Chinese came out, ushering in a development climax in the popularization of digital transfer printing of various fabrics. Chinese original digital printing solution goes globally, bringing the gospel of short-process and water-free digital printing to various industries.

Everything has its strengths and weaknesses, the advantages and disadvantages of any solution must coexist. This depends not only on the diversity of printing media, process requirements, functional requirements. Moreover, this is a complex and beautiful world, consumers are qualified to have more needs.

Sublimation printing is for polyester, “PET film transfer printing solution with powder” gives a solution for cotton and other printing media. Due to the inevitable problems in the process of shaking powder film transfer printing, such as the requirements of fine pattern transfer, hand feeling and air permeability, there may be problems as low yield of finished products and difficult maintenance of equipment and process. In view of the inevitable defects in the film transfer printing and based on 15 years of experience in the development of pigment inks, hongsam digital released revolutionary PET film transfer printing solution without powder for cotton and other printing media. Its revolution lies in that this solution solves the natural defects of “PET film transfer printing solution with powder”, it becomes a very good complementary solution in the field of digital printing, adds a more down-to-earth solution to prosper the digital printing.


The printing process of this solution is shorter, and the whole process has only three steps:

printing-drying-transfer. This is similar to sublimation transfer on polyester, except that the PET film is instead of the sublimation paper, and there is no "powder shaking" process, which reduces the probability of defective products and avoids many problems with the powder shaking solution.

Comparison of the cost: almost same with “PET film transfer printing solution with powder” solution.

Its main characteristics are simple operation, multi-application, no hand feeling, good fastness and high yield.

Some netizens exclaimed: This is simply we can transfer print where we want, mom no longer has to worry about my digital printing!
(bright red sweatshirt using PET film transfer printing solution without powder, film is being peeled)

Based on the existing data and industry knowledge, we compared this solution with sublimation transfer, PET film transfer printing solution with powder, DTG pigment printing, and eco-solvent printing as follows. Only represents a part of the views, may not be comprehensive and scientific, just to set the ball rolling.

First of all, let’s see the difference between “PET film transfer printing solution” with “PET film transfer printing solution without powder”:

Item PET film transfer printing solution with powder DTF® PET film transfer printing solution without powder DTF® without powder Advantage
Solution configuration 2-head DTF printer, powder shaking machine and dryer 3-head DTF printer, dryer Short process, fully automated, less maintenance and labor cost
Color performance White color cannot perform well sometimes All colors can perform well Better
Image definition Due to the reliability of the powder shaking machine and the quality of powder, fine pattern can not be transfer No powder shaking machine and powder quality influence, suitable for fine pattern performance Good image details performance, especially the fine pattern performance; excellent image output performance
Washing fastness 4-5 4-5 Good
60℃ 60℃ Soaping fastness  (with steel ball) 4 4 Good
60℃ Washing fastness with nylon brush (50 times) Good fastness Good fastness Same washing fastness with nylon brush
Dry rubbing fastness 3-4 >4 Good dry rubbing fastness
Wet rubbing fastness 3 >4 Better wet rubbing fastness
Stretch Almost not stretchable Highly stretchable Wide application for different fabrics
Air permeability No air permeability Good air permeability, comfortable to wear Good air permeability, comfortable to wear
Hand feeling Hard hand feeling, foreign body sensation, too thick No hand feeling, suitable for soft fabric, Overcome the problem of hard hand feeling
Thickness of PET film Very thick, not suitable for glossy media transfer printing, foreign body sensation No thickness, closely fit the surface of the media, no hand feeling Suitable for most glossy media, textile, glass and leather. Convenient post-finishing
General cost Material cost + maintenance cost Material cost The general material cost are almost same, reducing maintenance time and labor
Manpower    requirement Two people maintain a machine One people maintains three machines Convenient, easy operation, automation
Print speed 10-30㎡/h 10-30㎡/h Almost same

Garment printing
Leather printing
Density fibreboard printing
As a revolutionary water-free digital printing solution, compared with other digital printing solutions


Comparison with dye sublimation printing solution


Item Dye Sublimation DTF® PET film transfer printing solution without powder DTF® without powder Advantages
Applicable Fabrics Polyester only Cotton, Polyamide, Polyester, Polyester-cotton,  Polyamide-cotton, , Silk, Wool, Multi-fiber,  Leather, Ceramics, Wood, Metal, Board, Film, Label, etc Suit for all fabrics including polyester
Colors composition Disperse dyes with low sublimation fastness (polyester only) Nano pigments with the best sublimation fastness (suitable for all fabrics and media) The colorant is different, therefore the various fastness and the application field is different
Color performance Cannot show white, cannot transfer on dark fabric All colors are well displayed and are good at overlay printing on colored fabrics and media Better
Picture definition Clarity may be affected by the sublimation of disperse dyes High resolution Better
Light fastness 3-5 7-8 Better suit for indoor and outdoor applications
Secondary sublimation fastness Poor Excellent Colors barely sublimate
Fastness to solvents Poor Excellent Insensitive to solvents
Washing fastness 4-5 4-5 Good
60℃ Soaping fastness (with steel ball) 4 4 Good
Dry rubbing fastness 3-4 > 4 Good dry rubbing fastness
Wet rubbing  fastness 3 > 4 Better wet rubbing fastness
Air permeability Good Ordinary Slightly poor
Hand feel No special feel Certain sense of skin membrane Different styles
Heating transfer equipment Heat pressing machine Heat pressing machine Universal


Comparison with reactive dye printing solution


Item Reactive dye printing DTF® PET film transfer printing solution without powder DTF® without powder Advantages
Industrial adaptability Qualified large printing and dyeing factory Printing factory, clothing factory, shop, office, home without waste water discharge permission Suit for flexible production of small batch customization and quick return to single. Suitable for creative industries
Applicable Fabrics (Media) Only for cotton, silk, nylon fabric digital printing Cotton, Polyamide, Polyester, Polyester-cotton,  Polyamide-cotton, Silk, Wool, Multi-fiber,  Leather, Ceramics, Wood, Metal, Board, Film, Label, etc One printing solution for all fabrics
Required printer Belt type digital printing machine (200,000 -2 million rmb) Normal photo printer (30,000-100,000 rmb) Hardware input cost has big advantage
Corollary Equipment Steaming machine, dryer, washing machine, setting machine Dryer, 3-head DTF printer Short process with less cost on hardware input
Pollutant release Waste gas, large amount of waste water, high energy consumption Waste gas Anhydrous printing
Industry entry threshold High threshold, strict supervision The atypical printing program,  administered as a general industry Environmental advantages, easy to be popularized
Technical dependency High Low Easy to operate
Colors composition Reactive Dyes Nano pigments (suitable for all fabrics and media) The colorant is different, therefore the various fastness and the application field is different
Color performance Cannot show white, cannot transfer on dark fabric All colors are well displayed and are good at overlay printing on colored fabrics and media Better
Dark fabric  processing No Yes Unique advantage
Picture definition The seepage of reactive dyes inevitably leads to poor resolution High Better
Light fastness 3-5 7-8 Better suit for indoor and outdoor applications
Secondary sublimation fastness Good Excellent Colors barely sublimate
Washing fastness 3-4 4-5 Better
60℃ soaping fastness (with steel ball) 3-4 4 Better
Dry rubbing fastness 3-4 > 4 Better dry rubbing fastness
Wet rubbing  fastness 3 > 4 Better Wet rubbing fastness
Air permeability Good Ordinary Slightly poor
Hand feel No special feel Certain sense of skin membrane Different styles


Comparison with acid dye printing solution


Item Acid dye printing DTF® PET film transfer printing solution without powder DTF® without powder Advantages
Industrial adaptability Large printing and dyeing factory with high temperature and high pressure facilities steam and sewage qualification Printing factory, clothing factory, shop, office, home with no steam equipment, no pollution emission qualification Suit for flexible production of small batch customization and quick return to single. Suitable for creative industries
Applicable Fabrics (Media) Only for silk and nylon material fabric digital printing Cotton, Polyamide, Polyester, Polyester-cotton, Polyamide-cotton, Silk, Wool, Multi-fiber, Leather, Ceramics, Wood, Metal, Film, Label, and almost all other media One printing solution for all fabrics
Required printer Belt type digital printing machine (200,000 -2 million rmb) Normal photo printer (30,000-100,000rmb) Has a big advantage on hardware input cost
Corollary Equipment Steaming machine, dryer, washing machine, setting machine Dryer, 3-head DTF printer Short process with less cost on hardware input
Pollutant release Waste gas, large amount of waste water, high energy consumption Waste gas Anhydrous printing
Industry entry threshold High threshold, strict supervision The atypical printing program, administered as a general industry Environmental advantages, easy to be popularized
Technical dependency High Low Easy to operate
Colors composition Acid dyes Nano pigments (suitable for all fabrics and media) The colorant is different, therefore the various fastness and the application field is different
Color performance Cannot show white, cannot transfer on dark fabric All colors can be well displayed, especially on colored fabrics and media for overlay printing Wider fabrics application
Dark fabric processing No Yes Unique advantage
Picture definition The seepage of acid dyes Inevitably leads to poor resolution High Better
Light fastness 3-5 7-8 Better suit for indoor and outdoor applications
Secondary sublimation fastness Good Excellent Colors barely sublimate
Washing fastness 3-4 4-5 Better
60℃ soaping fastness (steel ball) 3-4 4 Better
Dry rubbing fastness 3-4 >4 Better dry rubbing fastness
Wet rubbing  fastness 3-4 >4 Better Wet rubbing fastness
Air permeability Good Ordinary Slightly poor
Hand feel No special feel Certain sense of skin membrane Different styles


Comparison with DTG solution


Item DTG DTF® PET film transfer printing solution without powder DTF® without powder Advantages
Industrial adaptability Qualified large printing and dyeing factory Printing factory, clothing factory, shop, office, home without pollution discharge permission Suit for flexible production of small batch customization and quick return to single. Suitable for creative industries
Applicable Fabrics (Media) It can be used for digital direct printing on most flexible fabrics. However, it cannot be used for direct printing on hard media. Cotton, Polyamide, Polyester, Polyester-cotton, Polyamide-cotton, Silk, Wool, Multi-fiber, Leather, Ceramics, Wood, Metal Board, Film, Label, and almost all other media Suitable for all flexible and hard fabric media digital printing. One printing solution for all fabrics
Required printer Belt type digital printing machine (200,000 -2 million rmb) Normal photo printer (30,000-100,000 rmb) Has a big advantage on hardware input cost
Corollary Equipment Dryer, high temperature steam box, washing machine, setting machine Dryer, 3-head DTF printer Short process with less cost on hardware input
Pollutant release Small amount of waste water and waste gas  discharge caused by belt washing, drying and steaming No need to wash belt, only waste gas by drying and steaming Both support Anhydrous printing
Industry entry threshold High threshold Low threshold Both are environmental friendly
Technical dependency Complex equipment and high maintenance cost Simple equipment, low maintenance cost Easy to operate
Colors composition Nano pigment Nano pigment Similar chemical properties
Fabrics Pretreatment Fabrics need pre treatment and drying No need pre treatment Cost saving
Color performance Difficult to show a large gamut. Difficult printing on dark fabrics All colors can be well displayed, especially on colored fabrics and media for overlay printing Wider fabrics application
Picture definition The distance between the print head and the fabric is large, and the printing accuracy is poor High definition Better
Light fastness 7-8 7-8 Equal
Secondary sublimation fastness Good Good Equal
Washing fastness 4-5 4-5 Equal
60℃ soaping fastness (with steel ball) 3-4 4 Better
Dry rubbing fastness 3-4 >4 Better
Wet rubbing  fastness 3-4 >4 Better
Air permeability Good Ordinary Slightly poor
Hand feel Good Good Different styles


Comparison with ECO-Solvent printing solution


Item ECO-Solvent  printing DTF® PET film transfer printing solution without powder DTF® without powder Advantages
Printing type Direct printing, Roll to Roll Transfer, Roll to Roll or cut pieces Transfer film can be any size cut, or roll to roll transfer
Industrial adaptability The production site needs VOC collection and centralized treatment, personnel need protective measures. According to the national mandatory standard, the printing solution will be banned on April 1, 2021, Banned Water based printing solution, very low VOC emissions, suitable for most production sites. No special care is required. Comply with environmental laws and regulations. Legal Better
Applicable Fabrics (Media) Variety of coils, some of which require surface treatment Variety of coils, rarely requiring surface treatment. Can also be applied to the plate and the opposite material. One printing solution for all fabrics
Required printer ECO-solvent printer Water-based digital printer Huge advantage
Corollary Equipment Dryer Transfer machine、dryer Both are short printing process
Pollutant release Strong odor, VOC emission, ink is flammable Odorless, the ink is nonflammable Healthier, safer and more environmentally friendly
Industry entry threshold Highly depends on local environmental protection measures Low requirements for environmental protection facilities Environment advantages
Colors composition ECO-solvent dye ink or pigment ink Water-based nano pigment ink Better
Color performance Better Better Better
Picture definition Better Best Best
Resistance to alcohol wipes Poor Good Good
Whether can be used for indoor decoration NoContinuously volatile organic matter Yes            Will not volatile organic matter Can be used for indoor home decoration
Whether can be used for apparel textiles No Yes Best
Whether can be used for food packaging No   Continuously volatile organic matter Yes Better


Comparison with UV printing solution


Item UV curing printing DTF® PET film transfer printing solution without powder DTF® without powder  Advantages
Printing type Direct, roll to roll, plate Any types Transfer film can be any size cut, or roll to roll transfer
Environmental Policy Requirements Banned      Odor, harmful to humans, VOC collection and centralized treatment are required, personnel need protective measures Legal  Water-based printing solution, very low VOC emission, suitable for most production sites. The personnel do not need special care. Better
Applicable Fabrics (Media) A variety of coils, some of which require surface treatment Variety of coils, rarely requiring surface treatment. Can also be applied to the plate and the opposite material. One printing solution for all fabrics
Required printer UV digital printer Water-based digital printer Huge advantage
Corollary Equipment UV curing light, ozone is generated on site Dryer and transfer machine Different curb
Whether has pollutant release Yes          Large amounts of solvents, VOC emissions, and ink is flammable No       Odorless, ink is not flammable Better
Industry entry threshold Highly dependent on local environmental protection and safety measures Low requirement on the Environmental protection facilities Environment
Colors composition ECO-solvent dye ink or pigment ink Water-based nano pigment ink Better
Color performance Good Good Equal
Picture definition High High Equal
Resistance to alcohol wipes Poor Better Better
Low temperature test No Yes Low temperature performance unchanged
Water proof Worse Better Good wet fastness
Whether can be used for indoor decoration No   Continuously volatile organic matter Yes            Will not volatile organic matter Can be used for indoor home decoration
Whether can be used for apparel textiles No Yes Best
Whether can be used for food packaging No   Continuously volatile organic matter Yes Better


PET film transfer printing solution without powder is a kind of solution that is multi-purpose, environmentally friendly and surprising solution.

Through the above-mentioned comparative analysis, HONGSAM DTF without Powder solution is worth looking forward to. It is hoped that this solution can add luster to the digital printing of various media such as textiles, leather and boards.


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